Features Road North American Handmade Bicycle Show 2010 - Part five By James Huang published 4 March 2010 Small builders go the extra mile Comments Image 1 of 112The extra wide stainless steel rack on this custom Banjo cargo bike looks set to haul a lot of gear.(Image credit: James Huang)Aaron Rogers of Banjo Cycles built this heavy duty hauler for a customer in Madison, Wisconsin. Rogers says this customer rode the bike to his shop with an extra bike on the back so he could display it at NAHBS, then unhooked the secondary bike and rode that home.(Image credit: James Huang)Banjo Cycles also included this neat custom bezel for the front light.(Image credit: James Huang)The back end of this Banjo Cycles cargo bike can accept any of Xtracycle's carriers while a fork mount also allows the rider to tow another bike behind.(Image credit: James Huang)The cloth handlebar tape on this Banjo Cycles tourer is finished with jute twine then fully lacquered.(Image credit: James Huang)Custom carbon fiber and walnut veneer bottle cages on this Banjo Cycles tourer were custom made especially for the project.(Image credit: James Huang)Banjo Cycles' Aaron Rogers also crafted this neat little display.(Image credit: James Huang)The leather fender flaps on the Banjo Cycles tourer were sourced from Brooks but custom decorated by Kara Ginther Leather.(Image credit: James Huang)Banjo Cycles builder Aaron Rogers devised a custom mount for the dynamo-powered front light and neatly routed the wires with lacquered jute twine.(Image credit: James Huang)Aaron Rogers of Banjo Cycles built this S&S touring bike for himself and the level of detail was indeed very impressive.(Image credit: James Huang)The simple head tube badge contrasts with the amazing level of detail on the bike to which it's affixed.(Image credit: James Huang)The front rack on this Banjo Cycles tourer is set to hold a big rack-top bag as well as lowrider panniers.(Image credit: James Huang)The svelte rear brake housing stop on this Banjo Cycles tourer is neatly brazed to the back of the seat lug.(Image credit: James Huang)Check out the leaf details on this Banjo Cycles custom stainless steel rack.(Image credit: James Huang)Banjo Cycles builder Aaron Rogers designed the racks to be easily disassembled so they would fit with the rest of the bike into the S&S hard case.(Image credit: James Huang)Brooks makes the saddle but the artwork comes courtesy of Kara Ginther Leather.(Image credit: James Huang)Wiring on this Banjo Cycles tourer was very cleanly done and neatly concealed.(Image credit: James Huang)Anyone remember Benotto Cello tape? The guys at Bilenky Cycle Works clearly did for the bars of this Hetchins-style period piece.(Image credit: James Huang)Check out the double-layer lugs on the chain stays of this Bilenky bicycle.(Image credit: James Huang)An extra guide is required to route the derailleur cable on this Bilenky Cycle Works machine.(Image credit: James Huang)Bilenky Cycle Works says they built this period piece using a variety of tubes and parts given to them by a customer.(Image credit: James Huang)Awesome chrome and pinstriping work on this Bilenky Cycle Works road bike.(Image credit: James Huang)The curved stays on this Bilenky Cycle Works bike are reminiscent of an old Hetchins machine.(Image credit: James Huang)The pinched seat tube on this Bilenky Cycle Works road bike is apparently consistent with an old six-day racer.(Image credit: James Huang)Why is there a cork hanging off of this Bilenky bike? Back in the day this was a way for riders to say that they were never "out of cork" and always had something left in the tank.(Image credit: James Huang)This Bilenky Cycle Works employee proudly shows off one of his custom rack jobs.(Image credit: James Huang)Even though frames are never delivered like this, raw frames such as this one from Bilenky Cycle Works provide visual evidence of a builder's skill with a brazing torch.(Image credit: James Huang)Bilenky Cycle Works showed off this highly detailed tandem tourer.(Image credit: James Huang)The custom rear rack on this Bilenky tandem tourer is clearly capable of handling a lot of gear.(Image credit: James Huang)Bilenky fits the dynamo-powered front light directly to the rack on this tandem tourer.(Image credit: James Huang)Just a hint of extra detail on the seat stay caps of this Bilenky tandem tourer.(Image credit: James Huang)We've come to expect elaborate paint jobs from Groovy Cycleworks and they've delivered yet again.(Image credit: James Huang)Groovy Cycleworks modified a Shimano Deore XT cassette to fit on a truncated Chris King singlespeed freehub body for a dishless rear wheel.(Image credit: James Huang)A triple-plate crown is used on this Groovy Cycleworks mountain bike.(Image credit: James Huang)Groovy Cycleworks also showed off this stylish 29er hardtail.(Image credit: James Huang)This GroundUp machine is a perfect example of a builder doing something just because he can. See the picture on the left? Yup, this bike serves double duty as a flamethrower.(Image credit: James Huang)Fuel is held in the small bottle underneath the down tube of the GroundUp flamethrower and the system is pressurized with the attached shock pump.(Image credit: James Huang)Check out the tidy X-shaped seat stay brace on this GroundUp bike by Eric Baar.(Image credit: James Huang)Pressurized fuel shooting out of the nozzle at right passed over the tiki torch holder on the fender. You can guess the rest.(Image credit: James Huang)Baar also adds a little bit of style to the Dura-Ace chainring on his GroundUp track bike.(Image credit: James Huang)GroundUp now uses titanium dropouts for its track bikes.(Image credit: James Huang)This GroundUp track bike was recently raced at the Six Days of Rotterdam.(Image credit: James Huang)New builder Herbie Helm crafted some of the best cable stops of the show.(Image credit: James Huang)This graceful looking Herbie Helm frameset was one of our favorites of the show.(Image credit: James Huang)Excellent lug sculpting on this Herbie Helm frame.(Image credit: James Huang)The gracefully curved seat stays on this Herbie Helm frame recall some of the shapes of yesteryear.(Image credit: James Huang)A mix of old and new: Herbie Helm included an extended seat tube on this frame along with a cleverly internally routed rear brake cable and excellent lugwork.(Image credit: James Huang)The front brake cable is also internally routed on this Herbie Helm-made stem.(Image credit: James Huang)Darrell McCulloch's Llewellyn frames never cease to amaze us. Check out the detailing in just this tiny area.(Image credit: James Huang)Hearts are a consistent Llewellyn trademark.(Image credit: James Huang)The quality of polish on the stainless steel lugs was absolutely brilliant.(Image credit: James Huang)Darrell McCulloch made the trip all the way from Australia to show off his Llewellyn frames - and we're glad he did.(Image credit: James Huang)Check out the seat stay bridge on this Llewellyn road frame. Awesome.(Image credit: James Huang)Can you spot any flaws in this Llewellyn seat cluster? Neither can we.(Image credit: James Huang)Custom painted-to-match headset spacers? Why yes, of course!(Image credit: James Huang)Llewellyn also brought along this beautiful yellow and blue machine.(Image credit: James Huang)Polished cranks nicely offset the gleaming gold plating.(Image credit: James Huang)A close-up view of Peacock Groove's trademark dropout design.(Image credit: James Huang)Peacock Groove also gold-plated the matching rigid fork, too.(Image credit: James Huang)Peacock Groove did a full copper plated bike for NAHBS 2009 and builder Erik Noren outdid himself this year with gold.(Image credit: James Huang)The cutout seat tube makes for very short chain stays on this gleaming Peacock Groove 29er.(Image credit: James Huang)Peacock Groove plated the stem and custom headset spacer, too.(Image credit: James Huang)This stainless steel chain stay protector is bolted to the frame on the inner surface of the chain stay for a slick 'floating' effect.(Image credit: James Huang)Peacock Groove's stainless steel head tube badges are among the easiest to recognize.(Image credit: James Huang)Peter Mooney's frames are generally more understated than some of the more outwardly embellished rigs at NAHBS.(Image credit: James Huang)Peter Mooney clearly has superb control over his files.(Image credit: James Huang)Intricate lug carving and excellent pinstriping mark this Peter Mooney seat cluster.(Image credit: James Huang)Polished stainless steel rings decorate the seat tube on this Peter Mooney frame.(Image credit: James Huang)Shamrock Cycles included this 'Team Issue' 650b bike in its booth at this year's NAHBS.(Image credit: James Huang)Paintwork as intricate as on this Shamrock Cycles frame is unlikely to be found on a typical showroom floor.(Image credit: James Huang)This Shamrock Cycles 'Belle Fast' was painted by Kate Oberreich and depicts "her interpretation of a road ride along a stream on a southern Indiana night."(Image credit: James Huang)The Shamrock Cycles head tube badge is surrounded by a starry night.(Image credit: James Huang)Shamrock Cycles topped the rear rack with this nicely finished wooden shelf.(Image credit: James Huang)Check out the water bottle braze-ons!(Image credit: James Huang)Even the display stands in the Shamrock Cycles booth were well thought out.(Image credit: James Huang)Shamrock Cycles built this road bike with Columbus Spirit for Lugs tubing.(Image credit: James Huang)Shockingly, this Shamrock Cycles road bike sported the only Star headset we saw in the entire show.(Image credit: James Huang)Interestingly, the three-armed Campagnolo crank on this Spectrum-restored Hetchins wasn't the only one at NAHBS.(Image credit: James Huang)Tom Kellogg of Spectrum Cycles says this Hetchins restoration took five months from start to finish.(Image credit: James Huang)